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    Process flow (for reference only, customizable)

    Load → manual dust removal → automatic dust removal → preheating → spray primer → leveling → ir leveling → cooling → topcoat → ir leveling → uv curing → cooling → Unload

    Overview of workflow

    The entire coating area (including load and unload area) are closed dust free environment, staff access to this area must go through air shower, the workshop is configured with fresh air supply and efficient exhaust device to ensure that its air cleanliness Not less than 100000 class. Loading area is arranged with assembly table, manual way to assemble the workpiece then manually electrostatic de-dust, products are sent to spray area by chain conveyor. The workpiece will be handled through automatic de-dust and preheating then automatic painting.

    Spray booth fresh air supply is generated through high-performance filter then sent to spray area; cleanliness is controlled within 10000 class. Waste gas exhausting is handled by exhausting fan on spray booth to send to the roof gas treatment unit. Before emit to atmosphere, more than 80% of waste paint mist has been filtered in spray booth water curtain. After the final gas treatment, it's safe, non-toxic, and no secondary pollution.

    Coating method can be fixed spray gun, reciprocating machine online tracking and spraying robot with special spray gun, the paint flow and atomization is stable and reliable, to ensure the quality of the spray. In order to obtain a good uniform coating of all parts, the conveyor chain in the spraying station are equipped with forward and reverse rotation two devices (80 ~ 200 r / min, frequency control), and guns match. When the photoelectric sensor to fixture to hang a workpiece, the rotation device starts, and then set the spray conditions to start automatic spraying. This kind of workpieces can be sprayed in rotation. As long as the rotational speed and spraying conditions are properly set and matched, not only the obtained coating film is extremely uniform, the quality is stable and excellent, and the coating is saved very much.

    The sprayed workpiece after spraying then enters the leveling section. The leveling section is provided with an air supply device and an exhaust device to ensure that the paint concentration in the leveling room does not exceed the explosion limit and ensure safety.

    The flattened workpiece enters the drying oven and is cured by electrical heating. Curing furnace heating using ceramic or stainless steel heating pipe hot air circulation. Furnace appearance is beautiful, strong and durable. All use of stainless steel liner, not rust, suitable for regular maintenance and cleaning. Because the heating pipe is evenly distributed, pid proportional regulation, stove temperature stable, uniform, and in the control panel with automatic display and record the furnace temperature measuring instrument, truthful records, visual display, easy observation and control. Baking the workpiece baked into the fresh air cooling section.

    Within Uv machine, operator can adjustt the distance between workpiece and lamp to ensure curing time and energy are just right. At the same time, conveyor chain on UV curing station is also equipped with rotation device to ensure uniform irradiation, uniform curing.

    汽車配件噴涂生產線及內外飾件機器人噴涂設備解決方案,例如:汽車保險杠噴涂線,汽車后視鏡噴涂線,車燈噴涂線,車輪轂噴涂線等。噴涂線設備完全根據客戶場地及工藝要求量身定制,可采用手工,往復機以及機器人自動化噴涂作業。

      摩托車外表面80%以上均由涂裝處理。涂層外觀、鮮艷性、光澤、顏色等的優勢是人們對摩托車質量的直觀評價,因此它將直 接影響摩托車的市場競爭能力。 另外,涂裝也是提高摩托車產品的耐蝕性和延長摩托車使用壽命的主要措施之一。因此摩托車制造行業越來越重視產品的涂裝,尤其是摩托車鋼件和塑料覆蓋件的涂裝已成為摩托車制造要求最好的工業過程之一。

    That's all
    极彩